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Home / About / Factory Tour

Factory Tour · Est. 1996 · China

Inside Our
Fabric Manufacturing
Facility

150,000 sq ft vertically integrated production in China — knitting, dyeing, finishing, quality control and export all under one roof since 1996.

150,000 sq ft Facility
Est. 1996
1M+ Meters / Month
Export to 50+ Countries
Watch Factory Video Schedule Virtual Tour
Production floor — Building A, Knitting & Finishing Department
Knit + Woven
In-house Dyeing
Zero Subcontracting
OEKO-TEX® · GRS · BSCI

Production Overview

Our Production Overview

Established in 1996, our facility operates across 150,000 sq ft of fully integrated production space in China. We manufacture both knit and woven fabrics in-house, with dedicated departments for knitting, weaving, dyeing, finishing, quality control, and export preparation — all on a single campus.

Monthly output exceeds 1 million meters across all fabric categories, with GSM range covering 80 gsm lightweight jersey through to 450 gsm heavyweight fleece. Our dyehouse processes up to 80 tonnes of fabric per month, using closed-loop water treatment that recycles 85% of process water.

We do not subcontract. Every meter of fabric that ships under our name is produced, dyed, finished, and inspected by our own team. Current certifications include GRS, OEKO-TEX® Standard 100, BSCI, and ISO 9001. Export reach covers 50+ countries including the USA, UK, Germany, Australia, and Canada.

Circular Knitting — Jersey, Rib, Interlock, French Terry
Woven Fabric — Twill, Poplin, Canvas, Dobby
In-house Reactive Dyeing — up to 80t/month
Finishing — Sanforizing, Enzyme, Silicone, Moisture-wicking
AQL 2.5 Fabric Inspection — 100% of rolls before shipment
Export Logistics — FOB, CIF, DHL/FedEx available

Key Numbers

150ksqft
Facility Size
Single integrated campus
1M+/mo
Output Capacity
All fabric types combined
80t/mo
Dyeing Capacity
Reactive + disperse dye
200cm
Max Fabric Width
Open-width finishing
50+
Export Countries
USA, EU, UK, AU, CA
5+
Certifications
GRS · OEKO-TEX · BSCI
1996
Year Established
25+ years of continuous production. Same family ownership, same facility location. No acquisition, no restructuring.

Step by Step

Our Manufacturing Process

Five integrated stages — all under one roof, all managed by our own team. No subcontracting at any stage.

Yarn storage and sourcing
01
Yarn sourcing — raw material warehouse
Stage 01 · Raw Materials

Yarn Sourcing

We source yarn directly from audited spinners in Xinjiang, Shandong, and overseas. All incoming yarn lots are tested for weight, twist, and fiber composition before entering production. GRS-certified recycled yarn and GOTS organic cotton are held in dedicated storage to maintain chain-of-custody integrity throughout the production run.

100% Cotton, rPET, Organic Cotton, Nylon, Modal, Bamboo
Incoming QC: weight, twist count, fiber content verification
Separate certified storage for GRS and GOTS materials
Long-term supply contracts prevent raw material shortfalls
GRS Chain of Custody · GOTS Certified Inputs
Circular knitting machines in operation
02
Knitting floor — circular knitting machines
Stage 02 · Fabric Construction

Knitting & Weaving

Our knitting floor operates 200+ circular knitting machines capable of producing jersey, rib, interlock, French terry, and fleece constructions. GSM is precisely controlled through machine gauge and yarn count selection. Our woven section produces twill, poplin, canvas, and dobby structures for bottoms and outerwear applications.

200+ circular knitting machines, gauge 18–40
GSM range 80–450 gsm across all knit constructions
Woven capacity: twill, poplin, canvas, dobby, jacquard
Daily grey fabric output: 35,000+ meters
Fabric dyeing machines
03
Dyehouse — overflow dyeing machines
Stage 03 · Color & Surface

Dyeing & Finishing

Our dyehouse processes up to 80 tonnes of fabric per month using low-impact reactive and disperse dyes. Lab dips are produced within 72 hours of receiving a color standard. Finishing options include sanforizing, enzyme wash, silicone softener, moisture-wicking treatment, anti-pilling, and UPF 50+ coating — all applied in-house on our continuous finishing lines.

Reactive dye for cotton; disperse dye for polyester
Lab dip: 72 hours · Bulk sample: 7 days from approved lab dip
Colorfastness Grade 4–5 (ISO 105-C06, ISO 105-X12)
85% process water recycled through closed-loop treatment
OEKO-TEX® Standard 100 · Low-impact dye process
Fabric inspection machine
04
QC department — fabric inspection line
Stage 04 · Quality Control

Fabric Inspection

Every roll of finished fabric passes through our American 4-Point inspection system before it enters the warehouse. Our QC team inspects for holes, stains, weaving defects, GSM deviation, and width consistency. AQL 2.5 standard is applied across all orders. A full inspection report is generated per lot and shared with the buyer before shipment authorization.

American 4-Point grading system on 100% of rolls
GSM check: tolerance ±5% from target weight
Shrinkage test: ≤3% warp and weft (ISO 5077)
Full lab report PDF sent with every shipment
AQL 2.5 · ISO 3801 · ASTM D5430
Fabric rolls ready for export
05
Export warehouse — packing and dispatch
Stage 05 · Dispatch

Packaging & Export

Approved fabric is roll-packed at 25–30 kg per roll, labeled with fabric type, GSM, lot number, and meter count, then consolidated for shipment. We handle FOB, CIF, and EXW Incoterms. Standard sea freight containers depart weekly to USA and European ports. DHL/FedEx is used for samples and small urgent orders. All export documentation — including certificates of origin, packing lists, and compliance docs — is prepared in-house.

Roll packing: 25–30 kg/roll, poly bag + carton
Weekly container departures to US/EU/AU ports
FOB, CIF, EXW — all Incoterms supported
Full compliance documents: CO, packing list, test reports

Machinery & Capacity

Production Equipment

Concrete numbers for sourcing professionals. Our equipment list, output figures, and technical capabilities — no marketing language.

200+
Total Knitting Machines
35km/day
Knit Grey Fabric Daily
80t/mo
Dyeing Capacity Monthly
1M+/mo
Total Fabric Output
Circular Knitting
Machines 200+ circular knitting machines
Gauge 18G / 24G / 28G / 32G / 40G
Structures Jersey, rib, interlock, French terry, fleece, piqué
GSM Range 80 gsm – 450 gsm
Dyeing Machines
Type Overflow jet dyeing machines
Capacity Up to 80 tonnes per month
Dye Types Reactive (cotton), disperse (polyester), acid (nylon)
Lab Dip 72-hour turnaround
Finishing Lines
Equipment Stenter frames, sanforizing, calendering, raising
Width Open-width finishing up to 200 cm
Finishes Enzyme wash, silicone, moisture-wick, UPF50+, anti-pill
Shrinkage ≤3% warp & weft; ≤1% with sanforizing
In-house Testing Lab
Equipment GSM balance, Martindale pilling tester, crocking tester
Tests Colorfastness, pilling, shrinkage, tensile strength
Standards ISO 105, AATCC, ASTM, EN test methods
Reporting Full lab report PDF with every shipment
200+
Knitting Machines
Circular, Gauge 18–40G
35km/day
Daily Output
Grey knit fabric production
200cm
Max Fabric Width
Open-width finishing line
80gsm–450
GSM Range
Lightweight to heavyweight

QC Protocol

Quality Control Standards

Four-stage in-house quality control. AQL 2.5 applied to every order. Full test documentation with every shipment — no exceptions.

Stage 01 — Pre-Production
In-house Lab Testing

GSM verification, fiber composition check, and yarn lot QC before production begins. Lab dip color approval required before dyeing commences. No bulk production without approved lab dip.

ISO 3801 · AATCC 20
Stage 02 — Post-Dyeing
Colorfastness Testing

Wash fastness, rubbing fastness (wet and dry), and light fastness tested against ISO 105 standards. Minimum Grade 4 required before moving to finishing. Bulk color measured against original approved lab dip.

ISO 105-C06 · ISO 105-X12
Stage 03 — Post-Finishing
Shrinkage Control

All finished fabric washed and tested for dimensional stability. Maximum ≤3% shrinkage on warp and weft as standard. Sanforized option guarantees ≤1%. Width consistency checked across rolls.

ISO 5077 · AATCC 135
Stage 04 — Pre-Shipment
Final Inspection Before Shipment

Every roll inspected using the American 4-Point grading system for holes, stains, weaving defects, and width deviation. AQL 2.5 pass rate required. Full inspection report generated per lot and shared with buyer before shipment authorization.

ASTM D5430 · AQL 2.5

Active Certifications

GRS
Global Recycled Standard (GRS)
Full chain-of-custody for rPET and recycled fiber. Valid for ESG and EU textile regulation compliance.
OEKO
OEKO-TEX® Standard 100
Every fabric tested for 100+ harmful substances. Safe for all skin contact categories including baby.
BSCI
BSCI Social Audit
Business Social Compliance Initiative. Covers labor rights, working conditions, and wage standards.
ISO 9001
ISO 9001 Quality Management
Certified quality management system. All QC procedures documented and audited annually.
4–5
Color Fastness Grade
≤3%
Max Shrinkage
AQL2.5
Inspection Standard
100%
Rolls Inspected
Sustainable production facility
Environmental Commitment

Sustainable Manufacturing Practices

Water Recycling System

Our dyehouse operates a closed-loop water treatment system that recycles 85% of process water back into production. Effluent is fully treated to meet Chinese and international discharge standards before any water leaves the facility.

85% of process water recycled per production cycle
Zero untreated effluent discharge
Water usage per kg of fabric continuously monitored
Annual water audit available on request
Energy Efficiency

Production equipment has been progressively upgraded to energy-efficient models since 2018. Our finishing stenter frames use heat recovery systems to reduce energy consumption per meter of fabric produced.

Heat recovery on stenter finishing lines
LED lighting throughout production floor since 2020
Equipment energy ratings tracked monthly
Carbon reporting available for qualifying orders
Certified Materials

We maintain separate certified storage and production records for GRS recycled fiber and GOTS organic cotton, ensuring full chain-of-custody integrity. All claims are backed by transaction certificates issued per order.

GRS certified rPET — post-consumer recycled fiber
GOTS organic cotton — available on request
Transaction certificates per shipment
BCI (Better Cotton) traceability on conventional cotton
85%
Water Recycled
Per production cycle in dyehouse
30%
Recycled Fiber Capacity
rPET and recycled cotton available
5+
Active Certifications
GRS · OEKO-TEX · GOTS · BSCI · ISO
0
Subcontracting
100% in-house — full traceability

See It Live

Watch Our Factory in Action

A 1–2 minute walk-through of our production facility. No voiceover script — just machines running and fabric being made.

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Recommended: 1–2 min walk-through of knitting, dyeing, and inspection.

1:45
Factory Tour — Full Walk-through
Knitting · Dyeing · Finishing · QC · Dispatch
0:00
Facility Overview
Aerial / wide-angle view of the 150,000 sq ft campus
0:30
Knitting Floor
200+ circular knitting machines in operation
1:05
Dyeing & Finishing
Dyehouse, stenter frames, and quality checks
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Fabric Project?

Contact our production team today — samples, quotes and technical advice within 24 hours.

  • ✔ Response within 24 hours on business days
  • ✔ Physical samples with test reports included
  • ✔ Both knit & woven — one factory, one contact
  • ✔ Custom development from tech pack or reference
  • ✔ GRS · GOTS · OEKO-TEX® certified options available
28+
Years
Experience
50+
Countries
Exported
24h
Quote
Response
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